Preventive Maintenance Software
Take your preventive maintenance standards to the next level. Implement Zapium’s preventive maintenance software to tune up your equipment maintenance, conduct quality inspections, respond on time, and reduce costs. With AI-enabled features, our preventive maintenance tool is the right choice to evaluate vibrations, acoustic signals, temperature, and humidity and sustain equipment’s performance, without causing any breakdowns. It is an all-in-one solution to build a robust preventive maintenance program.
How Zapium’s Preventive Maintenance Software Works?
Explore how the key features work without signing up for a trial or demo.
Here is how our preventive maintenance software works. We adjust this workflow to accommodate your peculiar business requirements, keeping the product flexible to adapt.
Login and Dashboard
Maintenance professionals start by logging into the platform using their credentials. A customizable dashboard provides an overview of critical maintenance information, such as upcoming tasks, asset management, and maintenance schedules.
Task Creation
Users initiate the preventive maintenance process by creating new tasks. They specify details such as task description, associated assets, required resources, and desired frequency. Recurring tasks can be set up for routine maintenance, so that preventive measures are consistently implemented.
Task Assignment
Once preventive maintenance tasks are created, the tool helps maintenance managers assign them to appropriate team members or technicians. The assignment includes details such as due dates, priority levels, and any additional instructions.
Notifications
The software automatically generates notifications and alerts for assigned preventive maintenance (PM) tasks, keeping maintenance professionals and technicians aware of their responsibilities. Notifications include task details, due dates, and any other relevant information.
Task Execution
Technicians access the software to view their assigned tasks and execute them according to the specified instructions. During task execution, technicians can log maintenance work details, report issues, attach documentation, and raise maintenance requests.
Real-Time Updates
The tool provides real-time updates on task status, allowing maintenance professionals to track progress dynamically. Any changes, updates, or completion of tasks are reflected instantly, enabling stakeholders to stay informed about ongoing maintenance activities.
Documentation and Reports
The software facilitates the storage and retrieval of documentation related to maintenance tasks, including manuals, checklists, and photos. Maintenance professionals can generate reports on task completion, asset performance, and other key metrics. With regulated access, only the right people can access the repository.
Analytics and Insights
The software’s analytics tools help obtain insights into key performance indicators, trends. A preventive maintenance database that it builds over time aids in the process of actionable insight generation, eliminating guesswork with scientific decision-making.
Review and Approval
Supervisors or managers can review the completed work orders within the CMMS platform. They verify the work performed, ensure compliance with standards, and approve the closure of the work orders.
Invoice Generation
Upon approval, the Mobile CMMS automatically generates invoices based on the completed work orders. These invoices can be customized with billing details, pricing structures, and payment terms before being sent to clients or stakeholders for payment processing.
Key features of Preventive Maintenance Software
Predictive Maintenance (PdM) Software offers a range of powerful features designed to enhance the efficiency and effectiveness of your maintenance operations. Here are some of our software’s key features:
Plan Preventive Tasks Seamlessly Before Failures Disrupt Work
- Create recurring PM tasks using time or meter rules
- Schedule techs using calendar-based visibility
- Link assets to PM and setup priority
- Avoid missed maintenance with calendar planning
Setup Custom Checklists and Procedures
- Setup and attach standard PM checklists and procedures
- Add safety steps and inspection points
- Capture photos and notes during execution
- Ensure consistent maintenance across teams
Plan PMs Using Complete Asset Insights
- Access full asset history for PM planning
- View asset manuals, warranties and documents
- Monitor asset condition and usage data
- Track long-term maintenance patterns
Automate Maintenance Based on Real Usage and Live Data
- Trigger PMs from runtime or usage readings
- Use sensor or IoT data for timely maintenance
- Reduce failures with condition-based actions
- Eliminate manual meter entry errors
Fix PM Gaps Before They Cause Failures
- Track PM completion vs overdue tasks
- Identify gaps and recurring delays
- Maintain audit-ready digital logs
- Review failed items in PM, convert them to WO and assign to techs
Get Notified Early When PMs Slip Behind
- Notify when PMs slip behind
- Escalate overdue PMs to supervisors
- Auto-assign missed PMs to available techs
- Keep stakeholders informed with alerts
Understand What’s Working, and What’s Not
- Track labor and part costs per PM task
- View preventive vs reactive cost trends
- Check completion rate and failed data
- Analyze asset-level maintenance spending
Let Techs Handle PMs From Anywhere
- Access scheduled PMs and perform on mobile app
- Update checklists, photos, notes on site
- Log time, parts and status
- Close PM tasks, generate reports and share
Ensure Right Parts Are Ready for Every PM
- Link required parts to PM tasks
- Reserve inventory before scheduled work
- Auto-deduct parts consumed during PMs
- Avoid delays due to missing components
The Impact of Zapium’s Preventive Maintenance Software
By implementing Zapium’s preventative maintenance software, you soon start witnessing transformation
in your maintenance operations,
moving from traditional reactive maintenance to pragmatic
preventive
maintenance, as reflected through these benefits:
Why Choose Zapium for Preventive Maintenance Software?
Steadfastly committed to delivering excellence in preventive maintenance, we have been fast expanding the customer base for our preventive maintenance management software. The factors make us stand out are:
Industries That can Benefit from
Our Preventive Maintenance software
We have been demonstrating the efficacy of our preventive maintenance software across industries that cover but are not limited to:
What Customers Say
About Our Preventive Maintenance Software
Zapium has provided a positive experience by significantly improving our service and maintenance operations through its robust features and reliable performance.
Zapium has been transformative for our ops. We were already using technologies but Zapium has replaced most due to its comprehensiveness and awesome support team.
Business that Trust Us Our Preventive Maintenance Software
Discover the remarkable impact of Zapium as our trusted clients share their success stories and
client feedback on how
they have transformed their service operations.
Cushman & Wakefield
Cushman & Wakefield, a global powerhouse in the commercial real estate services sector, enhances customer satisfaction, improves operational profitability, and achieves better vendor collaboration with Zapium.
Read the Story
TSI Power
A leading US-based manufacturer, TSI Power Corporation, USA improves resource utilization, enhances productivity with Zapium implementation.
Read the Story
Yourspace
YourSpace partners with Zapium to achieve service operations excellence leading to higher profitability and customer experience.
Read the Story
Nicco Engineering
Speciality maintenance service provider achieves more agile, transparent, and resilient service operations with Zapium.
Read the Story
Book a Personalized Demo
Learn how your business can use Zapium’s preventive maintenance software to achieve more efficient,
transparent, and profitable maintenance operations.
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Frequently Asked Questions (FAQs)
Quick answer to questions you may have.
What is preventive maintenance software, and how does it work?
Preventive maintenance software is a digital application used to plan, organize, and manage routine maintenance activities aimed at preventing equipment failures. It replaces manual tracking methods by centralizing asset information, maintenance schedules, and service records in one system.
In practice, the software works by setting maintenance rules based on time, usage, or operating hours. When a task becomes due, the system automatically generates a work order and assigns it to the relevant team. Technicians complete the task using predefined checklists and update the status once finished. As a result, maintenance teams can track completion and maintain an accurate service history for each asset.
Why Is Preventive Maintenance Important?
Preventive maintenance matters because equipment rarely fails without warning. It wears down over time. When maintenance is planned and done at the right intervals, assets stay reliable and breakdowns become far less frequent. Teams spend less time reacting to emergencies, production disruptions are reduced, and maintenance costs remain predictable instead of spiking due to sudden failures.
What problems does preventive maintenance software solve? What are the benefits?
Preventive maintenance software addresses challenges such as missed or inconsistent maintenance schedules, lack of visibility into asset service history, and an overreliance on manual tracking. The benefits include more stable operations, where maintenance work is planned in advance, emergency repairs are reduced, equipment runs reliably for longer periods, and managers have a clear, real-time view of maintenance performance and team workload.
What are the main preventive maintenance types?
The main preventive maintenance types are time-based maintenance and usage-based maintenance. Time-based maintenance schedules tasks at fixed intervals, such as weekly, monthly, or annually, regardless of equipment usage. Usage-based maintenance triggers service based on actual operating conditions like run hours, mileage, or production cycles, which make it more aligned with how the equipment is used.
How does Preventive Maintenance Vs. Reactive Maintenance vs Predictive Maintenance compare?
Reactive maintenance deals with equipment only after a failure occurs, while Preventive maintenance focuses on scheduled servicing based on time or usage to reduce the chances of breakdowns and keep operations stable. On the other hand, predictive maintenance uses machine learning and AI to forecast equipment failures using historical data and prepare teams for future actions.
Can Zapium’s preventive maintenance software integrate with CMMS and work order systems?
Yes, Zapium’s Preventive Maintenance Software facilitates seamless integration with various third-party systems and tools. The integration features offer compatibility with existing software, enabling data synchronization, and promoting a cohesive ecosystem for enhanced operational efficiency and data accuracy.